فهرست مطالب

Iranian Journal of Materials science and Engineering
Volume:10 Issue: 4, Dec 2013

  • تاریخ انتشار: 1392/08/05
  • تعداد عناوین: 7
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  • S. Ahmadi, H. R. Shahverdi Pages 1-7
    Crystallization kinetics of Fe52Cr18Mo7B16C4Nb3 alloy was evaluated using X-ray diffraction, differential scanning calorimetric (DSC) tests and TEM observations in this research work. In effect, crystallization and growth mechanisms were investigated using DSC tests in four different heating rates (10, 20, 30, 40 K/min) and kinetic models (i.e. Kissinger- Starink, Ozawa, and Matusita methods). Results showed that a two -step crystallization process occurred in the alloy in which α - Fe and Fe3B phases were crystallized respectively in the structure after heat treatment. Activation energy for the first step of crystallization i.e., α - Fe was measured to be 421 (kj/mol) and 442 (kj/mol) according to both Kissinger- Starink and Ozawa models respectively. Further, Avrami exponent calculated from DSC curves was 1.6 and a two -dimensional diffusion controlled mechanism with decreasing nucleation rate was observed in the alloy. TEM observations reveal that crystalline α – Fe phase nucleated in the structure of the alloy in an average size of 10 nm and completely mottled morphology
    Keywords: Bulk Metallic Glasses (BMGs), Bulk Amorphous Alloys (BAAs), Bulk Amorphous Steels (BASs), Structural
  • M. Aazami, H. Yoozbashizadeh, A. K. Darban, M. Abdolahi Pages 8-17
    The orthogonal array design has been used to determine the optimum conditions for gold recovery from Zarshuran refractory gold sulfide ore (Iran) by direct cyanidation and roasting-cyanidation. The Taguchi method was used as the experimental design to determine the optimum conditions of dissolution behavior of gold with cyanidation and roasting-cyanidation from Zarshuran refractory gold ore. The experimental conditions were studied in the range of 10–12 for pH, 20-40 for time(h), 400-1200 for cyanide content (g/ton) and 30 -40 for percent solid(%). Orthogonal array (OA) L9 (34) consisting of four parameters each with three levels, was chosen. From this study for direct cyanidation the total optimum gold dissolution (30.11%) obtained at pH (10), Time (40 h), Cyanide content (800g/ton) and Percent solid (30%). Also for roasting- cyanidation the total optimum gold dissolution (34.96%) obtained at pH (12), Time (40 h), Cyanide content (1200g/ton) and Percent solid (35%).
    Keywords: Refractory gold ore, Cyanidation, roasting, Taguchi method
  • M. Sheikhshab Bafghi, M. Karimi, M. Adeli Pages 18-30
    In the present study, reduction of zinc oxide from the pellets made of steelmaking electric arc furnace dust has been investigated. Effects of such parameters as the type of carbon material (graphite, coke and charcoal) as well as time and temperature on the reduction reaction have been examined. The reduced (dimensionless) time method was applied to perform a kinetic analysis of the system. Experimental results showed that increasing the temperature in the range of 925-1150°C results in a remarkable increase in the reduction rate. It was also shown that the reduction process is controlled by chemical reaction. Meaningful difference in the activation energy values calculated for reduction with graphite (24.75 kcal/mol), coke (18.13 kcal/mol) and charcoal (11.52 kcal/mol) indicate the predominant role of chemical reaction (carbon gasification) in the overall reaction rate and its rate-controlling mechanism. Carbothermal reduction of pelletized EAF dust proved to be an efficient reduction method, so that above 90% reduction was achieved in about one hour at temperatures around 1100°C.
    Keywords: Electric arc furnace dust, zinc oxide carbothermic reduction, pelletizing, kinetics, mechanism, activation, energy
  • A. Fattah-Alhosseini, H. Farahani Pages 31-42
    The effects of H2SO4 concentration on the electrochemical behaviour of passive films formed on AISI 304 stainless steel were investigated using by potentiodynamic polarization, Mott–Schottky analysis and electrochemical impedance spectroscopy (EIS). Potentiodynamic polarization indicated that the corrosion potentials were found to shift towards negative direction with an increase in solution concentration. Also, the corrosion current densities increase with an increase in solution concentration. Mott–Schottky analysis revealed that the passive films behave as n-type and p-type semiconductors at potentials below and above the flat band potential, respectively. Also, Mott– Schottky analysis indicated that the donor and acceptor densities are in the range 1021 cm-3 and increased with solution concentration. EIS data showed that the equivalent circuit Rs(Qdl[Rct(RrQr)]) by two time constants is applicable.
    Keywords: Stainless steel, Concentration, Potentiodynamic polarization, Equivalent circuit, Mott–Schottky
  • N. Kumpawat, A. Chaturvedi, R. K. Upadhyay Pages 43-48
    Weight loss technique has been used to study the corrosion inhibition efficiency of tin in HNO3 solution by using the leaves and stem extract of different varieties of Holy Basil viz. ocimum basilicum (EB), ocimum cannum (EC) and ocimum sanctum (ES). The results show that all the varieties under study are good corrosion inhibitors, among which leaves extract of EB is the most effective. Corrosion inhibition efficiency increases with increasing concentration of inhibitor and it also increases with increasing concentration of HNO3 solution. Inhibition efficiency was found maximum up to 95.83% for tin in 3.0 M HNO3 solution, with 0.6% leaves extract whereas it was 81.25% in same concentration of HNO3 solution for stem extract
    Keywords: Inhibitors, inhibition efficiency, weight loss, surface coverage
  • Z. Shahri, S. R. Allahkaram Pages 49-57
    Metal matrix nano composite coatings possess enhanced properties such as corrosion and wear resistance. This paper aims to study the corrosion behavior of pure Co and Co-BN nano composite coatings deposited with different particles concentration (5-20 g L-1) on copper substrates using electroplating technique. Morphology and elemental compositions of the coatings were investigated by means of scanning electron microscope (SEM) equipped with an energy dispersive spectroscopy (EDS). The corrosion behavior was analyzed in a 3.5 wt% NaCl via polarization and impedance techniques. The results obtained in this study indicate that the co-deposition of BN nano particles improved corrosion resistance of electrodeposited cobalt coatings.
    Keywords: Corrosion, Electroplating, Polarization, Impedance
  • A. Azizi, S. Z. Shafaei, M. Noaparast, M. Karamoozian Pages 58-71
    This paper was aimed to address the modeling and optimization of factors affecting the corrosive wear of low alloy and high carbon chromium steel balls. Response surface methodology, central composite design (CCD) was employed to assess the main and interactive effects of the parameters and also to model and minimize the corrosive wear of the steels. The second-order polynomial regression model was proposed for relationship between the corrosion rates and relevant investigated parameters. Model fitted to results indicated that the linear effects of all of factors, interactive effect of pH and grinding time and the quadratic effects of pH and balls charge weight, were statistically significant in corrosive wear of low alloy steel balls. The significant parameters in the corrosive wear of high carbon chromium steel balls were the linear effects of all factors, the interactions effect of solid concentration, mill speed, mill throughout, grinding time, and the quadratic effects of pH and solid content. Also, the results showed that within the range of parameters studied, the corrosion rate of 78.38 and 40.76 could be obtained for low alloy and high carbon chromium steel balls, respectively.
    Keywords: low alloy steel, high carbon chromium steel, corrosive wear, response surface, modeling, optimizing