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Advanced Design and Manufacturing Technology - Volume:10 Issue: 4, Dec 2017

International Journal of Advanced Design and Manufacturing Technology
Volume:10 Issue: 4, Dec 2017

  • تاریخ انتشار: 1396/10/26
  • تعداد عناوین: 11
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  • Mehran Mahboubkhah *, Sajjad Pakzad Page 1
    Parallel kinematic machines, are closed loop structures which have more accuracy, stiffness and ability to withstand high loads. Kinematic of these mechanisms is complicated due to their closed–loop structure, parallel pods, joint constraints and movement constraints. This paper proposes a new parallel mechanism that has four degrees of freedom. In workspace analysis algorithm, conversion of inverse kinematics after providing the moving platform position (position and orientation) from search algorithm, provides basis position for testing the physical limitations of machine. Workspace of the mechanism is obtained by extracting analytical relations and consequently computational programs are written in MATLAB software. Sweep operations is started by dividing the workspace into x – y planes or horizontal sections with fixed spaces of z, then after sweeping all points of the plane, sweep operations of the next plane begins. Constraints and physical limitations considered in this mechanism includes moving restriction of saddle, collision of basis to rails, joint angles and collision of basis to moving platform. If any of these limits are violated, considered point would not be considered in the workspace. Then, to evaluate the correctness of the obtained results of workspace analysis, a suggested mechanism is simulated in SolidWorks software and obtained workspace is validated in this study. Also position kinematic and workspace analysis results are verified experimentally.
    Keywords: Inverse kinematic, Parallel mechanism, Workspace analysis
  • M. Bostanian * Page 9
    Adaptive Cruise Control (ACC) controls vehicle speed and its distance to the proceeding vehicle in the same lane. In this paper a two-level control architecture is proposed to control both velocity and distance to the leading vehicle by taking advantage of fuzzy logic control (FLC) approach.
    Then the control parameters were tuned by Gravitational Search Algorithm (GSA) to ensure achieving the fastest and most accurate control response. To evaluate performance of the proposed scheme, a speed profile was developed in simulation based test platform to measure performance of the proposed ACC in different maneuvers including some velocity tests and a distance control maneuver. The results revealed that the proposed approach had a stable and fast response which satisfied the requirements of an ACC.
    Keywords: Adaptive Cruise Control, Distance control, Fuzzy logic control, Velocity control
  • S. Parvizi *, S. Aosati, E. Keshavarz Alamdari Page 23
    Dynamic mixers are widely used in hydrometallurgical processes. Improvement in mixers’ efficiency is one of the greatest challenges in this research. The geometrical factors of the impeller are of the most important elements affecting hydrodynamics and efficiency. Type, diameter, speed and off-bottom clearance of impeller are investigated in this work. These factors are validated by experimental setup. Mixing time is assumed fixed. Materials composition is set according to solvent extraction unit of Sarcheshmeh copper complex, Iran. The setup is manufactured according to the mixer dimensions in industrial unit. The hydrodynamic behavior of mixture is visualized by using an advanced imaging and lighting system. The effect of impeller speed in the range of 75 to 275 rpm on the position of eddies and fluid hydrodynamics are investigated. According to the results, at impeller speeds more than 200 rpm dead zones around the baffles are intend to be vanished. Furthermore, the effect of off-bottom clearance on hydrodynamics is studied. Optimum clearance to tank diameter ratio are determined 0.4 and 0.33 for 100 and 200 rpm, respectively. Results shows Rushton impeller with 6 vertical blades and impeller to tank diameter of 0.33 is optimum.
    Keywords: Dynamic mixer, Hydrodynamics, Impeller geometry, Impeller speed, Off-bottom clearance, Solvent extraction
  • H. Zarrintala * Page 29
    The main purpose of the study is to evaluate the effectiveness of these deadpoints mono laterally in controlling the space location of the structures against the explosion loading in this regard. For the reason, nonlinear dynamical analyses on three kinds of structures under two layers’ space location with two dead-points of FLD (Force Limiting Device) and TID (Tube Inversion Device) and without dead-point for explosion loading have been carried out and the related results were compared together in this case. For the related analysis, ABAQUS/Explicit software has been applied efficiently. This study shows that the destructor of inversed energy of the TID has an influential impact on the reduction of the displacement in this case.
    Keywords: Double layer grids (DLGS), Energy dampers, Force limiting device, Tube inversion device
  • A. Hojjati Najafabadi, S. Amini *, F. Farahmand Page 39
    Assistive device equipment can improve the performance of sit-to-stand (STS), standing, and walking of people with lower limb disability. The motorized assistive device is usually expensive and the use of another assistive device also makes an excessive force in the upper and lower extremity during (STS) transfer, which is not desirable for patients. In addition, only a few number of the non-motorized assistive devices that support all three phases; namely, sit-to-stand, standing, and walking are available. Consequently, improving and creating the new technology seems essential in this case. In this paper, the design procedure of saddle-assistive device is described in order to make use of the linear actuator in (STS) transfer and walk. Experimental results orientation of the shoulder during (STS) was recorded in the lab. Then, based on this analysis and simulation, saddle-assistive devices(S-AD) were designed and prototyped. Function prototype of the (S-AD) was done in the lab on a healthy person in (STS) and walking and then was compared with (STS) in normal mode. It is proposed due to the integration of the three phases in one device. Other advantages are force reduction on lower limbs, creating conditions of stability, and independence for patients with lower limb disability.
    Keywords: Experimental evaluation, Kinematic analysis, Lower limb force, Mechanism design, Motion disability, Sit-to-Stand, Saddle-assistive device
  • M. Heidari * Page 47
    In this paper, the static pull-in instability (SPIV) of beam-type microelectromechanical systems is theoretically investigated. Herein, modified strain gradient theory in conjunction with Euler–Bernoulli beam theory have been used for mathematical modeling of the size dependent instability of the micro beams. Considering the mid-plane stretching as the source of the nonlinearity in the beam behavior, a nonlinear sizedependent Euler-Bernoulli beam model is used based on a modified couple stress theory, capable of capturing the size effect. Two common beam-type systems including doubleclamped and clamped-free cantilever have been investigated. By selecting a range of geometric parameters such as beam lengths, width, thickness, gaps and size effect, we identify the static pull-in instability voltage. Back propagation artificial neural network (ANN) with three functions have been used for modelling the static pull-in instability voltage of micro beam. Effect of the size dependency on the pull-in performance has been discussed for both micro-structures. The network has four inputs of length, width, gap and the ratio of height to scale parameter of beam as the independent process variables, and the output is static pull-in voltage of microbeam. The number of nodes in the hidden layer, learning ratio and momentum term are optimized using genetic algorithms (GAs). Numerical data, employed for training the network and capabilities of the model in predicting the pull-in instability behaviour has been verified. The output obtained from neural network model is compared with numerical results, and the amount of relative error has been calculated. Based on this verification error, it is shown that the back propagation neural network has the average error of 6.36% in predicting pull-in voltage of cantilever micro-beam. Resultant low relative error value of the ANN model indicates the usability of the BPN in this area.
    Keywords: Artificial neural networks, Euler-Bernoulli, Genetic algorithms, Nonlinear micro-beam, Modified couple stress theory, Static pull-in instability
  • M. Saeedi Heydari *, H. R. Baharvandi Page 57
    The aim of this research is to determine the proper concentration of Titanium Tetra IsoPropoxide (TTIP) and select the right temperature and time of calcinations for the synthesis of B4C-nano TiB2 composite Nano powder by the chemical precipitation method. For this purpose, first, solutions with TTIP molar concentrations of 0.1, 0.05 and 0.03 were prepared and the optimal molar concentration of TTIP was determined to be 0.05. Then, a diluted solution of distilled water and TTIP was mixed with Isopropanol Alcohol containing B4C micropowder. In this mixture, Titanium Hydroxide nanoparticles were initially synthesized and then, to convert the Ti(OH)4 to TiB2, the above mixture were calcined in a furnace, under Argon atmosphere. The calcination process was carried out at temperatures of 750, 1000 and 1250 ºC. It was observed that the most suitable temperature for the formation of the TiB2 phase is 1250 ºC and that the lower temperatures only lead to the formation of the TiO2 phase. It was also observed that, at the calcination temperature of 1250 ºC, the most appropriate time duration for the conversion of Ti(OH)4 nanoparticles to TiB2 nanoparticles is 30 minutes, during which B4C-nano TiB2 composite Nano powders form, with most of the TiB2 particle sizes being in the range of 30-60 nm.
    Keywords: B4C-nano TiB2, Chemical precipitation, Nano powder, TTIP
  • J. Ghezavati, M. Abbasgholipour *, B. Mohammadi Alasti, A. Shirneshan, A. Shadkam Page 65
    No-till practices play an important role in decreasing production costs, increasing soil organic matter content, improving soil structure and removing unwanted environmental impacts. However, due to a lack of access to proper machinery for direct seeding in unplowed lands, such practices have failed to produce successful results since they are incapable of providing sufficient contact between soil and seeds. Introducing a machine that can plant seeds and fertilizer at two different depths in hard (unplowed) soils covered with last season’s crop residues can be the first step towards pilot no-till initiatives. This step can finally lead to the promotion of this practice in the potential areas. In this study, different components of a disk furrow opener were optimally designed in Solid Works modelling software. ANSYS was used to analyze this furrow opener and its three main related components. Finally, the coulter’s stress was determined using the von Mises criterion. The result showed that the minimum coulter stress was 1985.5Pa throughout the plane and its maximum belonged to the holes inside the hub with 1.0819x107Pa. The safety factor of the initial coulter was 17.85, while that of the optimally designed coulter was 25.
    Keywords: ANSYS, Direct planting, No-till farming, Rotary coulter, Solid Works
  • A. Salimi *, A. Ebrahimpour, M. Shalvandi, E. Seidi Page 77
    Surface quality along with the low production cost, play significant role in today’s manufacturing market. Quality of a product can be described by various parameters. One of the most important parameters affecting the product quality is surface roughness of the machined parts. Good surface finish not only assures quality, but also reduces the product cost. Before starting any machining process, surface finish is predictable using cutting parameters and estimation methods. Establishing a surface prediction system on a machine tool, avoids the need for secondary operation and leads to overall cost reduction. On the other hand, creating a surface estimation system in a machining plant, plays an important role in computer integrated manufacturing systems (CIMS). In this study, the effect of cutting parameters, cutting tool vibration, tool wear and cutting forces on surface roughness are analyzed by conducting experiments using different machining parameters, vibration and dynamometers sensors to register the amount of tool vibration amplitude and cutting force during the machining process. For this, a number of 63 tests are conducted using of different cutting parameters. To predict the surface quality for different parameters and sensor variables, an ANN model is designed and verified using the test results. The results confirm the model accuracy in which the R2 value of the tests was obtained as 0.99 comparing with each other.
    Keywords: Artificial neural networks, Cutting forces, Surface roughness, Vibration
  • M. R. Karamooz-Ravari, B. Shahriari *, E. Seyfali Page 87
    the amount of rotten tooth that is come out of teeth is an important issue in dental filling because of its effects on strength of teeth. The main goal of this study is to determine a criterion for the amount of rotten tooth which can be brought out. To do so, first, a three-dimensional finite element model of the complex shape of Right First Molar Mandibular has been established. Then, cylindrical holes with different values of height and diameter (diameter of holes from 3 mm to 8 mm and height of 3 mm to 5.9 mm) is created on the cusp of the tooth. A uniform pressure (from 10 Pa to 10 kPa) is applied around the tooth resembling the belt which is utilized in reality. According to the obtained displacement and stress contours, the diameter of tooth hole can be increased up to 7 mm for pressures under 10 Pa while for higher pressures, the diameter of tooth hole can just be increased up to 6 mm. In addition, due to sudden increase in stress at a pressure of 10 kPa, increasing the value of pressure to higher values is not recommended.
    Keywords: Dental filling, Finite element method, Stress, Displacement analysis
  • M. Heydari Vini *, P. Farhadipour Page 93
    Recently accumulative roll bonding (ARB) has been used as a novel method to produce particle reinforced metal matrix composites. The accumulative roll bonding as a severe plastic deformation (SPD) rolling procedure aimed at enhancing the mechanical properties of metals and alloys. The process consists in rolling series of overlapped sheets with a thickness reduction ratio (e.g. 50%). In this study, warm accumulative roll bonding (Warm- ARB) process has been used to produce Aluminum Metal Matrix Composite (AMMC: AA1060/-5% Al2O3). AA1060 strips were roll bonded as alternate layers up to 5 rolling passes with 300°C preheating for 5 minutes before each pass. The microstructure and mechanical properties of composites have been studied after different Warm- ARB passes by tensile test, Vickers micro hardness test and scanning electron microscopy (SEM). The results demonstrated that adding alumina particles into AMMCs improves both the strength and tensile toughness of composites. Moreover, the fracture surfaces of samples after the tensile test have been studied during various ARB cycles by scanning electron microscopy (SEM). Also, the results showed that mechanical properties such as tensile strength and average Vickers micro hardness improved with increasing the number of warm ARB cycles. Also, the elongation and tensile toughness of samples dropped in the primary cycles and improved in continuing with increasing the warm ARB cycles. Finally, warm ARB process would allow producing particle reinforced with good mechanical properties.
    Keywords: Fractography, Mechanical properties, Metal-Matrix composites (MMCs), Particle-Reinforced composites, Warm accumulative roll bonding