The Use of Electron Donors to Increase Stereospecificity in Ziegler-Natta Propylene Polymerization

Different chemical components in traditional Ziegler–Natta catalytic system include: (1) titanium and vanadium containing compounds, mostly TiCl4, as an active centre, (2) trialkylaluminium-based Lewis acid compounds, especially triethylaluminium, as precatalyst and alkylating agent, and (3) inorganic compounds, specifically MgCl2 and silica, as catalyst supports. Besides these compounds, shortly after the first discovery of Ziegler-Natta catalysts, electron donors have been considered as the key components for MgCl2-supported Ziegler-Natta catalysts, as they improve the stereospecificity and activity of these types of catalysts. Most electron donor compounds have oxygen atom and only a few contain nitrogen atom in their structure. Starting from benzoate for third-generation Ziegler–Natta catalysts, the discovery of new donors has always updated the performance of Ziegler–Natta catalysts. Since the first discovery of these compounds numerous efforts have been devoted in both industry and academic laboratories, not only to discover new electron donors but also to understand their roles in Ziegler–Natta olefin polymerization and suitable MgCl2-alcohol adducts formation. This article reviews the history of such research and development efforts. The first part of the article describes the historical developments of catalyst, with a special focus on donors of industrial importance, followed by an account given on recent trends in the latest donors developed. The next part of the article covers the historical progress toward mechanistic understanding of how donors improve the performance of Ziegler–Natta catalysts and how they undergo decomposition by interaction with Lewis acidic species such as the AlEt3 and TiCl.