class-based storage
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در این تحقیق، براساس شرایط و محدودیت های انبار اتوماتیک شرکت ایران خودرو یک مدل برنامه ریزی ریاضی سه هدفه غیرخطی پیشنهاد شده که هدف این مدل، تخصیص بهینه پالت ها به مکان های انبارش ازپیش تعیین شده، با یک شاخص جدید می باشد. ازآنجا که تقاضای پالت های انبار به دلیل نوسان تقاضای مشتریان از عدم قطعیت بالایی برخوردار می باشد، به استوار نمودن مدل ریاضی به روش P-Robustness جهت مقابله با تاثیر تغییر تقاضا بر حل بهینه پرداخته شده است و پس از آن مساله به یک مدل ریاضی تک هدفه تبدیل می شود که برای حل آن در ابعاد بزرگ از دو الگوریتم فراابتکاری ژنتیک و شبیه سازی تبرید استفاده شده است. جهت بررسی عملکرد دو الگوریتم از آزمون تی در نرم افزار مینی تب به منظور مقایسه میانگین مقادیر تابع هدف از 15 بار حل مسائل عددی در ابعاد مختلف بهره گرفته شده است. معرفی یک شاخص جدید برای تخصیص بهتر پالت ها به محل های ذخیره سازی در انبار اتوماتیک ایران خودرو موجب کاهش مسافت، زمان، انرژی و هزینه های ذخیره و بازیابی و جابجایی شده که با توجه به حجم بالای گردش قطعات در انبار، می توان نتیجه گرفت که صرفه جویی قابل توجهی حاصل شده است.
کلید واژگان: ذخیره و بازیابی اتوماتیک، تخصیص مکان انبارش، شاخص فضای مورد استفاده (مترمکعب)، عدم قطعیت، بهینه سازی استوارJournal of Industrial Engineering Research in Production Systems, Volume:11 Issue: 23, 2024, PP 71 -91In this research, based on the conditions and limitations of Iran Khodro's automatic warehouse, a non-linear three-objective mathematical programming model is proposed. Since the demand for warehouse pallets has high uncertainty due to the fluctuation of customer demand, the mathematical model has been based on the P-Robustness method to deal with the effect of changing demand on the optimal solution, and then the problem is converted to a single-objective mathematical model. It turns out that two meta-heuristic algorithms e.g., genetic algorithm and simulated annealing algorithm have been used to solve it in large scales. To check the performance of the two algorithms, the T-test in Minitab software was used to compare the average values of the objective function from 15 times solving numerical problems in different dimensions. Introducing a new index for better allocation of pallets to storage locations in Iran Khodro's automatic warehouse has reduced the distance, time, energy, and costs of storage retrieval and handling, which due to the high turnover of parts in the warehouse, can be concluded that significant savings have been achieved
Keywords: Automated Storage, Retrieval System (AS, RS), Class-Based Storage, Storage Location Assignment Policy, Cube Per Order Index (COI), Uncertainty, Robust Optimization -
Journal of Optimization in Industrial Engineering, Volume:16 Issue: 35, Summer and Autumn 2023, PP 147 -155In the global supply chain, warehouses play a significant role, yet the construction land for warehouse areas is decreasing. This issue requires the company to discover a method of optimizing the available warehouse area under various policies. This article contains a systematic review of class-based storage articles that becomes essential due to the absence of the latest and comprehensive similar literature. This study aims to analyze various policies for optimizing warehouse functions and provide direction for opportunities for future research in sustainable topics. A systematic review is employed in this study to search for articles from 2004-2023 originating from four journal databases, which are ScienceDirect, Emerald, tnfonline, and Researchgate; to be later organized based on the procedures of systematic literature review (SLR). The research results show various aspects, such as the purpose of conducting the research, the findings in the article, the impact of the results influencing the optimization of warehouse functions, and the gaps in previous studies, which are opportunities for future research to create more complex and comprehensive research results on similar research topics. It is expected that this study could contribute to filling in the theoretical gap by completing the existing literature. Therefore, scientific value can be added by presenting the newest comprehensive literature review.Keywords: class-based storage, Logistics, Optimization, Systematic Review, warehouse
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An Integrated Model for Storage Location Assignment and Storage/Retrieval Scheduling in AS/RS systemJournal of Quality Engineering and Production Optimization, Volume:4 Issue: 2, Winter Spring 2019, PP 149 -170An integrated optimization framework, including location assignment under grouping class-based storage policy and schedule of dual shuttle cranes, is offered by presenting a new optimization programming model. The objective functions, which are considered at this level, are the minimization of total costs and energy consumption. Scheduling of dual shuttle cranes among specified locations, which were determined in the upper-level, is conducted in the lower-level by considering time windows and balance constraints under multi-period planning conditions. A modified nested differential evolution-based algorithm is introduced to solve the proposed model because it is an Np-hard bi-level bi-objective optimization model. Eventually, with the intention of illustrating the validation of the presented optimization model and solution methodology, various numerical experiments are tailored, and different comparative numerical examples are provided based on two current algorithms in the literature. Sensitivity analyses illustrate that grouping class-based storage policy could be rendered superior planning of operations in both levels of the investigated problem.Keywords: Dual Shuttle, grouping constraint, class-based storage, scheduling
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