flow pattern
در نشریات گروه مهندسی شیمی، نفت و پلیمر-
To reduce water production from oil and gas reservoirs, it is necessary to block certain fractures and layers of hydrocarbon formations. Although polymer gels are employed as water shut-off agents to reduce water production, they face challenges due to inefficiencies. This study aims to examine silicate-polymer gels, based on the factors influencing the formation of gel by focusing on controlling the gelation time of the silicate-polymer gelants at various temperatures and investigating the stability of gels. An experimental design was conducted based on 5 levels and 2 parameters, where these two parameters are the concentration of the polymer ranging from 0.06% to 0.3% by weight and the temperature ranging from 20 to 100 degrees Celsius in the presence of a crude oil from the southwest of Iran. Experimental results indicated that citric acid successfully covered the ions and effectively controlled the gelation time. Sodium silicate proved to be one of the main components, along with formation water, citric acid to mitigate the impact of formation ions on the gelation time, and the polymer itself. The presence of formation water led to an increase in gel strength and a decrease in the gelation time. Moreover, elevated temperatures resulted in shorter gelation times and lower viscosity in the polymer gel. Doubling the concentration of the polymer reduced the gelation time by 43%, while a two-fold increase in temperature decreased it by 54%. Increasing the concentration of the polymer indicated a decrease in the gelation time, and an increase in both gel strength and gel viscosity.Keywords: Flow Pattern, Silicate-Polymer, Gelant, Stability, Gelation Mechanism, Polymer Gel
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This study presents a computational fluid dynamics (CFD) simulation of two-phase flow patterns in a Y-shaped microfluidic device. The two-phase flow of water and n-butyl acetate is simulated using the volume of fluid (VOF) method in a Y-shaped microfluidic device with different flow rates. A 2D model was used for simulation, and the results were compared to experimental data, showing good consistency. The study also examined the effects of organic (n-butyl acetate) and flow on the overall flow model. The authors observe three different flow patterns, including slug flow, parallel flow, and droplet flow, depending on the flow rate. The results indicate that a slug flow pattern is detected when the flow rates of the aqueous and organic phases are both low and similar. Nonetheless, as the overall flow rate rises, the slug flow pattern shifts to either parallel droplet or plug flow. Similarly, when the flow rate of the aqueous phase is increased while keeping the organic phase flow rate constant, the shift occurs from slug flow to droplet flow. Therefore, this study is significant in providing insights into the different flow regimes that can occur in a microfluidic system. This understanding can be used to design and optimize microfluidic devices for a variety of applications.
Keywords: Computational Fluid Dynamics, Flow Pattern, Liquid-Liquid Extraction, Micro Fluidic Device, Y-Shaped Micro-Channel -
Several theoretical approaches for predicting performance parameters (collection efficiency, pressure drop, and velocities) of cyclone separators have been developed due to their extensive use in particle handling industries. Expensive and time-consuming experiments to analyze the swirling flow inside the cyclone separators could be avoided with reliable theoretical approaches. However, there are only a limited number of cyclone theory evaluations in the literature. This study investigated the accuracy of cyclone theories by comparing experimental and numerical data at a particle loading rate of 1.0 g.m-3 operating at 5 and 10 m.s-1. General agreements between the theories were revealed by Muschelknautz’s theory for collection efficiency and Shepherd and Lapple’s theory for pressure variations at low solid loading conditions; disagreements were found to be due to the theories’ insensitivity to influences from the particle phase and the frictional wall effect inside cyclone separators.
Keywords: Cyclone separator theories, Collection efficiency, Pressure drop, Flow pattern, Particle Flow -
Packed bed reactors have many applications in different industries such as chemical, petrochemical, and refinery industries. In this work, the effects of some parameters such as the shape and size of particles, bed size, and bed length on the hydrodynamics of the packed beds containing three spherical, cylindrical, and cubic particles types are investigated using CFD. The effect of the combination of three particles types in a packed bed was also simulated. The simulation results show that flow channeling occurs in some parts of the bed which are not suitably covered by particles. It was also seen that flow channeling in the packed bed with cubic particles are more than those containing spherical and cylindrical particles. According to the CFD simulations, wake and vortex flows are created in all the beds, and the shape of particles affects these phenomena. The comparison of the pressure drop created in the packed beds indicates that the pressure drop in the packed beds having three particle types is lower than the packed beds containing only spherical, cylindrical, or cubic particles. Finally, the numerical results were compared with empirical correlations in the literature and showed good agreement.Keywords: Bed size, Flow Pattern, Combination of particles, Packing shape, Stationary points
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کاربرد روش دینامیک سیالات محاسباتی برای بررسی استفاده از دریچه های هدایت بخار در عمل کرد سینی غربالیدر این مقاله، یک مدل سهبعدی و دوفازی در چارچوب اولری- اولری برای پیش بینی هیدرودینامیک سینی ها با استفاده از نرمافزار CFX ارایه شده است. ابتدا هیدرودینامیک سینی غربالی شبیهسازی و با نتایج آزمایشگاهی داده های پیشین مقایسه شد. نتایج پیشبینی توافقی خوب با نتایج آزمایشگاهی داشتند. سپس برای بهبود الگوی جریان در سینی غربالی و از بین بردن نقاط مردابی و ساکن، از آرایشهای گوناگون دریچه های هدایت بخار استفاده شد. بهترین آرایش از جنبه توزیع سرعت روی سینی، افت فشار و تشکیل حباب آرایش سینی غربالی بههمراه 8 دریچه هدایت بخار(در گوشه های سینی) انتخاب شده است. مهمترین عامل در طراحی دریچه ها نسبت سطح دهانه دریچه ها به کل سطح آزاد سینی تشخیص داده شد. این مشخصه بدون بعد برای آرایش هشتدریچهای 31/14% است که این محدوده برای طراحی دریچه ها روی سینی های غربالی پیشنهاد می شود. سینی بهبودیافته غربالی بههمراه دریچه های طراحیشده روی آن می تواند در رفع تنگناهای سینی های موجود و همچنین طراحی های آینده بدون تحمیل هزینه قابلتوجه استفاده شود.کلید واژگان: سینی غربالی، دریچه های هدایت بخار، CFD، الگوی جریان، افت فشارIn this paper, A 3D model in the Eulerian- Eulerian framework for the prediction of the two phase tray hydrodynamic with ANSYS CFX software was used. CFD of the sieve tray was validated with experimental data. Results showed good agreement between an experimental simulation and CFD simulation. Then, to improve sieve tray performance and eliminate stagnant point on the tray, the different arrangement of the vapor directional valve was implemented. The best directional valve arrangement was 8 number valves on the sieve tray. The results show that the ratio of the vapor directional valve open area to the total hole area is an important parameter in the tray design. This dimensionless parameter for the 8 number arrangement is 14.31%. Therefore, this improved sieve tray with the optimum number directional valve can be used in the debottlenecking and future design of sieve trays.Keywords: Sieve Tray, Vapor Directional Valve, CFD, Flow Pattern, Pressure Drop
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یکی از مهم ترین پارامترهای جریان دوفازی مایع- مایع الگوی جریان است. با این وجود، مدل جامع و دقیقی برای پیش بینی آن موجود نیست. در این مقاله، از شبکه های عصبی مصنوعی به منظور پیش بینی الگوهای جریان افقی مایع- مایع استفاده شد. شبکه های عصبی به کار رفته، پس انتشار پیش خور (FFBP) و شبکه عصبی احتمالی (PNN) است. با استفاده از 13 نقشه الگوی جریان مایع- مایع مختلف موجود در نوشتگان علمی، تعداد 1912 داده گردآوری شد. سرعت ظاهری آب و نفت، نسبت گرانروی و چگالی نفت به آب و کشش بین سطحی آنها و نیز قطر و میزان زبری لوله ها به عنوان متغیرهای ورودی و 9 الگوی جریان به عنوان متغیرهای خروجی هر دو شبکه انتخاب شد. نتایج به دست آمده بر روی مجموعه آزمون ساختار بهینه این شبکه ها آشکار کرد که PNN با دقت34/96% نسبت به FFBP (با دقت 73/73%) عملکرد بهتری از خود بروز می دهد و می تواند به عنوان مدلی جامع به منظور پیش بینی الگوهای جریان دوفازی افقی مایع- مایع به کار رود.
کلید واژگان: جریان دوفازی، الگوی جریان، جریان نفت، آب، شبکه عصبی مصنوعیFlow pattern is one of the main parameters of two-phase liquid-liquid flows. Nevertheless, there is no anaccurate and comprehensive model to predict it. In this paper, artificial neural networks (ANNs) were used for prediction of flow pattern in horizontal liquid-liquid flows. The applied neural networks for this investigation were feed-forward back propagation (FFBP) and probabilistic neural network (PNN).1912 data points from 13 different flow pattern maps reported in literature were collected. Superficial velocity, viscosity ratio and density ratio of oil and water and interfacial tension between them, as well as inner diameter and roughness of pipes were chosen as input variables of both networks and 9 flow patterns were selected as their output variables. The results obtained from optimal structure of networks on their testing data set revealed that the PNN has better performance(withaccuracy of 96.34%) compared to FFBP (with accuracy of73.73%) and can be used as a comprehensive model to predict horizontal liquid-liquid two-phase flow patterns.Keywords: Liquid, Liquid Flow, Flow Pattern, Oil, Water Flow, Artificial Neural Network -
In the present study, transesterification of soybean oil to Fatty Acid Methyl Ester (FAME) was carried out in the microreactor. The system performance was investigated in the presence of hexane as a cosolvent. Furthermore, the effect of number of micromixer’s inlets on the mixing was one of the objectives in this work. For the goals mentioned above, three different experiments were done with and without cosolvent in two and three inlet micromixers under optimum conditions. Both flow pattern observations and Gas Chromatgoraphy (GC) characterization of FAME samples demonstrated that cosolvent technique and micromixer application could significantly influence the FAME yield in biodiesel production.Keywords: Biodiesel, Cosolvent, Flow Pattern, Micromixer, Transesterification
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