Poly(lactic acid)/Polycaprolactone/Graphene Bionanocomposites: Microstructural, Mechanical and Thermal Properties

Hypothesis: 

Among the types of bioplastics, poly(lactic acid) (PLA) has the ability to compete with petroleum-based polymers due to its favorable properties such as high tensile strength and high modulus of elasticity. Brittleness is the main disadvantage of PLA which limits its practical applications in some industrial fields like packaging and textile. Blending of PLA with other flexible bioplastics like polycaprolactone (PCL) and adding nanoparticles like graphene into PLA are among the techniques that can be used to balance the stiffness and toughness of PLA.

Nanocomposites based on PLA/PCL/graphene (G) were prepared by melt mixing using an internal mixer with direct feeding method. In all samples the weight ratio of PCL dispersed phase to PLA matrix phase was 30:70, and three different weight percentages of nanographene (0.5, 1 and 2) were used. A rheometric mechanical spectrometer (RMS), X-ray diffractometer (XRD), and a scanning electron microscopy (SEM), as well as tensile and differential scanning calorimetry (DSC) measurements were used to study the microstructure, morphology, mechanical and thermal properties, respectively.

The results of XRD showed that graphene nanoparticles are well dispersed in the polymer matrix. The SEM results demonstrated that incorporation of graphene nanoparticles into the PLA/PCL sample led to a decrease in the PCL droplet size. The melt linear viscoelastic measurements showed that incorporation of 2% (by wt) of nanographene into PLA/PCL sample enhanced the storage modulus and complex viscosity by about 200 and 400% due to well-dispersion of nanoparticles in the matrix that led to the formation of a 3D network between nanographene and/or nanographene-polymer chains. The tensile test results showed that the elastic modulus tensile strength, and elongation-at-break increased by 126.63%, 80.48%, and 97.36% respectively, by adding 2% graphene nanoparticles to the PLA/PCL sample. The results of the thermal tests also showed that the addition of nanographene and PCL to the PLA polymer causes the nucleation effect and the creation of active nucleation centers, and the crystallinity percentage of the PLA phase increases, but the effect of PCL in this research was more evident than that of nanographene.