Iranian Journal of Materials science and Engineering
Volume:4 Issue: 3, Jul 2007

Abstract: The performance of an Imidazoline based commercial corrosion inhibitor in CO2 corrosion of a gas-well tubing steel was studied by employing Electrochemical Impedance Spectroscopy (EIS) technique. Inhibitor performance was investigated by means of its efficiency at various concentration and also its behavior at various exposure time. EIS results showed that inhibitor interaction to the electrode surface obeys Lungmuir adsorption isotherm. Interpretation of some parameters such as Rct, Rpf, Cdl, and Cpf associated to the equivalent circuit fitted to the experimental rsults showed that not only inhibitor efficiency and surface coverage improve by increasing in inhibitor concentration in the solution but also at constant inhibitor concentration both surface coverage and efficiency improve with exposure time and reach to their highest value after 4 hours.

The objective of this research was to develop a tungsten heavy alloy (WHA) having a microstructure and properties good enough to penetrate hard rolled steels as deep as possible. In addition this alloy should not have environmental problems as depleted uranium (DU) materials. For this purpose a wide spread literature survey was performed and on the base of information obtained in this survey, three compositions of WHA were chosen for investigation in this research. The alloys namely 90W-7Ni-3Fe, 90W-9Ni-Mn and 90W-8Ni-2Mn were selected and after producing these alloys through powder metallurgy technique, their thermal conductivity, compression flow properties and microstructures were studied. The results of these investigations indicated that W-Ni-Mn alloys had better flow properties and lower thermal conductivities relative to W-Ni-Fe alloy. In addition Mn helped to obtain a finer microstructure in WHA. Worth mentioning that a finer microstructure as well as lower thermal conductivity in this type of alloys increased the penetration depth due to formation of adiabatic shear bands (ASB) during impact

The effect of phase development on peel strength of alumina-copper metalized joint has been investigated. The alumina-copper joint was prepared in three stages. The alumina substrate was, first, metalized at 1500°C in H2-furnace by a new formulation. In the second step, a nickel layer was electroplated on the metalized layer with approximately 10µm thickness. Finally, copper strips were bonded to metalized alumina with Ag-Cu (72-28) filler metal. The peel strength of the joint was 9.5±0.5 Kg/cm which shows approximately 30% increase in comparison to previous works. By study of fracture surface and crack propagation path, it has been concluded that this increase is due to the formation of more spinel phase.

In this paper, kinetics of reductive leaching of manganese dioxide ore by ferrous ion in sulfuric acid media has been examined. Experimental results show that increasing temperature from 20 to 60 °C and decreasing ore particle size from −16+20 to −60+100 mesh considerably enhance both the dissolution rate and efficiency. Molar ratios of Fe2+/MnO2 and H2SO4/MnO2 in excess to the stoichiometric amounts were needed for successful manganese dissolution. Under the optimum condition (ore particle size of −60+100 mesh, Fe2+/MnO2 molar ratio of 3.0, H2SO4/MnO2 molar ratio of 2.0) manganese could be extracted with over 95% efficiency by 20 minutes leaching at room temperature. A kinetic analysis based on dimensionless time method showed that shrinking core – ash diffusion control model fits the experimental results reasonably well. Value of activation energy was found to be 28.1 kJ/mole for the proposed mechanism.

Dolomite based refractories are widely used in Iranian steelmaking plants. In the present research, wear and corrosion of refractories used in steel-making converter lining in Esfahan Steel Company was studied. Post-mortem analysis of refractories clarified that the wear started with oxidation of carbon followed by chemical corrosion. Iron oxide from slag reacted with calcia, resulting in formation of low melting phase, and subsequent washout process, caused the refractory corrosion onset from the hot face. In addition, the effect of aluminum as an anti-oxidant and graphite on the corrosion resistance of refractory was investigated. Tar-dolomite samples containing different amount of graphite (0, 4, 7, and 10 wt. %) were prepared in order to study their physical properties, before and after coking. SEM micrographs employed to analyze the microstructures to determine the effect of graphite and antioxidant on corrosion behavior of the refractory. Results showed that oxidation process of carbon in the system was hindered and improved corrosion resistance by introducing graphite and antioxidant into the refractory composition.

The specific rate of breakage is one of the most important factors in evaluation of grinding process especially in ball mill. In this article the effect of ball size and feed size on selection function were investigated using batch grinding circuit on two-iron ore anomaly (B, C) from sangan mine in north of Iran. Eight different monosize fractions were prepared between 2000 and 500 microns, using a 2 sieve series. The specific rates of breakage (Si) were determined from the size distributions at different grinding times, and the specific rates of breakage were compared for three different ball diameters (25.4, 16.6 and 9.6 mm). The results showed that the breakage function of both anomalies is normalizable (independent to the particle size) and it is independent to the ball size. But the specific rate of breakage variate with feed size and ball size. Also optimum size of balls for grinding of this feed obtained to be between 9.6-16.6mm.

A pulse-echo technique, based on ultrasonic "long-bar" mode (LBM) velocity measurements, working up to 1700°C is described. Magnetostrictive transducers and ultrasonic lines used in a 40-85 kHz frequency range are detailed. The conditions of choice of fundamental parameters (frequency, line geometry, sample size) are discussed in relation with the nature and the microstructure of the materials under test. This technique can be used to study the variations of elastic moduli of materials at high temperature. Examples are reported concerning a wide range of refractory materials used in steel making industry: Al2O3/C refractories used for ladles shrouds, Al2O3-MgAl2O4 castables used for steel ladle lining, and MgO/C refractories used for basic oxygen furnace.